SCADA & IoT System
Smart monitoring and control system for industrial devices and equipment — includes a real-time monitoring dashboard, smart alerts, and remote control via WiFi.
Problem & Context
An industrial company relied on manual equipment readings, causing: (1) delayed fault detection, (2) unplanned production downtime, (3) difficulty in remote performance monitoring, (4) lack of historical data for analysis.
Our Solution
We built a system that collects data from ESP32 and Arduino sensors and transmits it via WiFi/GSM to a Node.js server. Dashboards display real-time data with instant alerts when parameters exceed thresholds.
Architecture
IoT sensors collect data and transmit via MQTT to a Node.js server. Data is stored in InfluxDB (time-series database) and visualized through Grafana and a custom React dashboard.
Security & Performance
Encrypted communications between sensors and server, role-based dashboard access, audit logging, and industrial network isolation from the internet.
Project Timeline
Phase 1: Discovery & Requirements
Phase 2: Design & Prototyping
Phase 3: Development
Phase 4: Testing & QA
Phase 5: Deployment & Go-Live
Phase 6: Ongoing Support
Tech Stack
Results Delivered
Project FAQs
99.5%+ uptime with local data buffering during connectivity loss.
Yes, designed to easily add hundreds of new sensors.
Supports WiFi, GSM, and LoRaWAN depending on infrastructure availability.