Tailored ERP for Factories
ERP & Manufacturing

Tailored ERP for Factories

Complete control, monitoring, and accounting system tailored for tailoring and embroidery factories — production tracking, inventory management, employee timekeeping, financial accounting, and real-time factory dashboards.

Production line tracking
Inventory & raw materials management
Employee time & attendance
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System Screenshots

Screenshots from the System

Models & Designs

Models & Designs

Sales & Warehouse

Sales & Warehouse

Financial Accounts

Financial Accounts

Client Accounts

Client Accounts

Supplier Accounts

Supplier Accounts

Completed Operations

Completed Operations

Tailor Tasks Register

Tailor Tasks Register

Detailed Chart of Accounts

Detailed Chart of Accounts

Operations Inventory

Operations Inventory

Detailed Account Statements

Detailed Account Statements

Cost Summary

Cost Summary

Daily Tailor Cost

Daily Tailor Cost

Cost Summary by Model

Cost Summary by Model

Client Background

4U Design — a high-end tailoring workshop in Yemen managing 10+ professional tailors receiving 100+ monthly orders for diverse designs (fashion, upholstery, curtains). Struggled with manual order management and difficult cost-profit analysis per design.

Problem & Context

The tailoring workshop faced: (1) manual order management with difficulty tracking production stages from measurement to delivery, (2) no unified chart of accounts for tracking debit and credit entries causing accounting errors, (3) difficulty calculating daily cost per tailor and per-model cost accurately, (4) loss of supplier and client records and previous transaction details, (5) no useful financial reports for decision-making, (6) difficulty calculating profit margin per design.

Our Solution

We built TailorApp Pro (7400+ lines of Python/Tkinter code for the desktop client, Next.js/Node.js for the web interface) with: (1) comprehensive chart of accounts with 5 roots (Assets, Liabilities, Equity, Revenue, Expenses) and 35+ database tables, (2) supplier and client accounts with receivable/payable tracking, (3) operations inventory tracking raw materials and finished goods, (4) daily tailor cost tracking across 7 production stages (specification → pricing → cutting → sewing → weaving/embroidery → ironing → completion), (5) cost summary by model for profit margin analysis, (6) completed operations register and tailor task register with performance reports, (7) financial report export capabilities.

Key Features

Comprehensive Chart of Accounts

Full accounting system with chart of accounts, automatic posting, detailed account statements, and trial balance. Specifically designed for the tailoring industry.

Per-Design Cost Accuracy

Precise cost calculation for each design — fabrics, accessories, tailor wages, time spent — enabling accurate profit margin analysis.

Tailor Productivity Tracking

Daily tracking of each tailor's tasks with cost calculation, productivity metrics, and performance evaluation.

Comprehensive Financial Reports

Income statement, cash flow, accounts payable/receivable, and balance sheet with PDF and Excel export.

Architecture

Desktop application written in Python with Tkinter UI for daily workshop management, connected to PostgreSQL database via 35+ tables. Hierarchical chart of accounts with 5 roots and 3 sub-levels. Machine-locked licensing using motherboard MAC address + HMAC-SHA256 to prevent unauthorized copying. Web interface (Next.js/React/Node.js) for financial reports and admin dashboard. User authentication using PBKDF2 with 100,000 hash iterations.

Security & Performance

Role-based access (manager, accountant, tailor). Machine-locked licensing using MAC Address + HMAC-SHA256 preventing unauthorized duplication. Passwords hashed with PBKDF2 at 100,000 iterations. Financial data encryption. Audit trail for all account modifications with user and timestamp tracking. Daily automatic backups retaining the last 7 copies.

Our Approach

We followed a Client-Centric Customization approach — starting with deep understanding of the workshop operations: how orders are received, how costs are calculated manually, how tailors are managed. The system was designed to mirror these exact workflows while adding digital enhancements. Easy interface for tailors, accurate reports, and fully documented financial transactions.

Project Timeline

1

Phase 1: Accounting Process Analysis

3 weeks
2

Phase 2: Chart of Accounts Design

2 weeks
3

Phase 3: System Development

8 weeks
4

Phase 4: Testing & QA

3 weeks
5

Phase 5: Data Migration & Go-Live

2 weeks
6

Phase 6: Training & Support

Continuous

Tech Stack

Next.jsReactNode.jsPostgreSQLTailwind CSSJWTREST APIChart.jsPDF GenerationExcel Export

Results Delivered

Comprehensive chart of accounts tracking every debit and credit with detailed statements
Supplier and client accounts with full receivable and payable tracking
Accurate daily cost per tailor tracked by work stages and productivity
Profit margin analysis per design with comparison reports
Comprehensive financial reports (trial balance, income statement, cash flow) with export
Tailor task register with performance evaluation and daily productivity
Operations inventory tracking raw materials and finished goods
Digital archiving of all operations with search and advanced filtering
TailorApp solved a real problem we struggled with for years. Now I know the exact cost of every design, profit of every model, and productivity of every tailor. ORTECH understood our needs and delivered a solution tailored to our workflow.
4

4U Design Management

Owner

Why ORTECH SOLUTIONS?

We understand the unique needs of the tailoring and fashion industry — not just a generic accounting system, but a solution designed for tailoring workflow from measurement to delivery

We provide simple interfaces for tailors — no technical expertise needed, just enter daily tasks and the system calculates costs automatically

Our system enables workshops to analyze design profitability — pricing decisions based on accurate data, not guesswork

Project FAQs

Yes, the system includes a comprehensive chart of accounts tracking every debit and credit entry with detailed statements and automatic posting.

Daily work stages per tailor are tracked and costs are calculated based on task count, time spent, and work type.

Yes, the model cost summary provides complete cost and revenue details per design with cross-model comparisons.

Yes, unlimited tailors are supported with individual tracking per tailor.

The operations inventory system tracks raw materials (fabrics, accessories) and finished goods with low-stock alerts.

Yes, all financial and administrative reports can be exported in PDF and Excel formats.

Yes, the responsive interface works on desktop, tablet, and mobile devices.

Daily automatic backups retaining the last 7 copies with one-click restoration.

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